How to Make a Sign

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If you are "newbie" to sign-making, Special Delivery Signs has put together the following web page to help you see exactly how easy it is to make your own signs and graphics using a Roland STIKA vinyl cutter.  In the example shown below, we are using the CutChoice Software and a Roland STIKA SX-15 to make a "Sale!" sign.

Step 1:  Open the CutChoice design software that came with your STIKA vinyl cutter and design your sign.  If you have Corel Draw or Adobe Illustrator, you may want to design your sign in either of these programs with the CutChoice plug-in installed.

 

 

 

Step 2:  Insert your vinyl into the STIKA using the friction feed rollers and the adjustment dial on the side of the machine.  Press the "Cut" button within the CutChoice program and the STIKA starts to cut your sign.  When the STIKA finishes cutting the vinyl, remove the vinyl from the machine using the adjustment dial.

 If you are new to signmaking, there are two basic types of vinyl available on the market; calendered and cast.  Calendered (also known as Intermediate) vinyl typically has an outdoor life of 3-6 years and an unlimited indoor life.  It is best suited for flat or slightly curved surfaces.  Cast vinyl (also know as High Performance) usually has an outdoor life of 7-9 years, an unlimited indoor life and is recommended for flat and uneven surfaces such as those with rivets and corners.  The STIKA vinyl cutters will cut both types of vinyl as well as paint mask material. 

Step 3:  The next step is to remove all the unwanted or waste vinyl.  This process is called "weeding" within the sign industry.  Grab a corner of the vinyl and pull it back across itself until all you are left with is your sign on the backing paper as shown below.

 

 

Complete the "weeding" step by pulling the vinyl waste from the letters that have centers spaces.  It is easiest to complete this step using a pair a weeding tweezers which is included with each STIKA that Special Delivery Signs offers.  You should now be left with your completed sign as shown below.

 

 

 

 

 

 

 

Step 4:  The next step is to transfer your sign to the intended surface.  This is done using premask or application tape.  Unroll enough application tape to cover your sign.

 

 

 

 

Smooth the application tape over the sign vinyl  using the Squeegee provided by Special Delivery Signs with your STIKA.  Once the application tape is fixed to the vinyl, carefully pull it off the backing paper.  Your sign vinyl will now be attached to the application tape with the adhesive side out as shown in the photo below.

 

 

 

 

 

 

 

 

Step 5:  Position the application tape containing your sign over the intended sign surface or substrate.  If you anticipate difficultly in positioning your sign, you can spray the substrate with the application fluid provided by Special Delivery Signs prior to positioning.  The application fluid will keep the vinyl adhesive from sticking to the substrate for 20-30 seconds giving you more time to make positioning adjustments.  Once your sign is in the proper position, apply pressure to the application tape and sign using the squeegee to force out all the air bubbles that may be trapped between the vinyl and substrate as shown below.

 

 

 

 

 

 

Step 6:  Grab a corner of the application tape and gently pull it off the substrate containing your sign. 

 

 

 

 

 

You're Done!

With a little practice, the entire sign making process can be completed in 5 minutes or less!

 

 


Questions?  Please feel free to call Sandra Mostert
at 082 567 5210 or e-mail to designdiy@gocco.co.za

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